To work in dynamic and challenging environment where my education and technical knowledge in Mechanical Engineering are best used .Contribute to the overall growth and profitability of this company through application and technical skills.
Technical Skills :
Diploma in Mechanical Engineering from National Institute Of Engineering with A Grades.
ASNT LEVEL – II In Radiography Testing ( R.T ) ASNT LEVEL – II in Ultrasonic testing (U.T) ASNT LEVEL _ II in Magnetic Particle Testing (M.P.T) ASNT LEVEL _ II in Liquid Penetrant Testing (L.P.T) From Sigma NDT Training Institute, Jamnagar – Gujarat.
SUMMARY OF EXPERIENCE & TECHNICAL KNOWLEDGE A multi discipline quality inspection personnel with having 07 years of progressive working experience in both Oil & Gas, Petrochemicals and Mines construction industries . The experience includes
Installation for both New and existing plant (Shutdown and Turnarounds) which covers
Piping Installation
Storage Tank Installation
Structural steel installation
Mechanical Equipment Installation
Yard Fabrication of piping & structure
Having held previous position as an Engineer in various Project ,provide a strong technical knowledge and self confident in performing any responsibilities and capable of performing roles with either the project consultant /owner ,main contractor or even the sub contractor`s installation team. Possess good technical knowledge in conducting QA/QC inspections which include:
Understanding of job specification and drawing like GA, P&ID, PFD, & ISO.
Material verification & traceability, fit- up, & visual welding inspection.
Welding Procedure Qualification Test (WQPT) and Welder Qualification Test (WQT).
Painting/Coating inspection that includes underground Pipe Wrapping and insulation.
Knowledge of welding process like SMAW, GTAW, FCAW, GMAW.
Storage of handling consumables.
Selection of WPS for proper welding.
Surveillances during welding & inspection after welding.
PWHT, Pre heat, Post heat, activity & surveillances during PWHT.
Hardness and thickness testing.
Execute fabrication and erection pipeline with following Isometric drawing.
Non – Destructive Testing (NDT) Inspection, which include Radiography interpretation , Ultrasonic test , Magnetic Particle Inspection & Dye Penetrant Inspection
Maintaining the Welder performance Record as per daily basic.
Preparation Test Pack clearance for loop file as per piping system.
Hydrostatic Test, Pneumatic Test, Leak test and flushing inspection.
Seal welding & Box- up clearance as per piping system.
Level and plumpness/ verticality checks.
Pump and Motor alignment inspection with having experience also on compressor.
Verification for completeness and correctness for the completed piping system.
Leading and Monitoring the workforce ensuring their skills enhancement through continuous training.
Capable of preparing and producing Quality Assurance Plan (QAP), Welding Procedure Specification (WPS) & Procedure Qualification Record (PQR), Inspection & Test Plan (ITP), Fabrication & Erection Procedure, Painting Procedure, Inspection Formats/ Checklist.
Experience in conducting QMS Audit.
Throughout seven years of involvement in construction of Oil & Gas and Petrochemical Plant. I have attended number of HSE induction and awareness programme. These participations have provided me with the understanding and knowledge required in implementing Project Quality Management system successfully and safely.
Having work to most of the construction codes and standard such as : ASME V, ASME VIII, ASME IX, ASME B31.1, ASME B 31.3, ASME B 31.11, API 510,API 650, SABS, ISO,NACE,BS, AWS D1.1 & IBR.
Professional Experience:- Organization : African Mechanical & Superlift Ltd. Client : The Indeni Petroleum Refinary LTD, Republic of Zambia – Africa, Consultant : THYSSENKRUPP (Germany), Project : Crude Unit and Hydro Cracker Unit. Designation : QA/QC Engineer Duration : March 2015 to till Date now Job Overview :
As a QA/QC Engineer to the monitor the Construction, Fabrication & Erection of the Piping, structure job and Equipment Installation.
Maintaining safe working methodology with zero tollarance first aid cases, also maintaining safe and pleasant environment
Maintaining good relationship with production, Quality control and Installation departments
Developing and motivating workman’s by sharing good knowledge’s and skill standards
Preparing Working procedure & method statement e.g.WPS,PQR, ITP, QAP, Procedures etc.
Regular inspection of activities along with THYSSENKRUPP and inspection authorities as per project specification, procedures, ITPs, and codes.
Maintaining all inspection Report with the client representative and other Project Personnel.
Inspection of Pipes & Fittings materials visually & dimensionally.
Witness of MPT & DPT.
Documentation and consumable controls.
Preparation of Data book and test packages for Hydro & Pneumatic test.
Awareness of pre commissioning and commissioning jobs.
Carry out Quality Audit & also complitation of the project final documentation for handover.
Organization : African Mechanical & Superlift Ltd. Client : Konkola Coper Mines Plc Republic of Zambia – Africa, Consultant : ALSTOM (France), Project : Smelter shut down (KCM) & Work shop Designation : QA/QC Engineer Duration : August 2014 to February 2015 Job Overview :
Assigned as the QA/QC Engineer to the monitor the Construction & Fabrication of the WHB (Waste Heat Boiler),ESP (Electrostatic Precipitator), Boiler tube,piping and structure.
Preparing Welding Procedure Specification (WPS), Welding Procedure Qualification Test (WPQT), and Welder Qualification Test (WQT).
Preparing Working procedure & method statement e.g. ITP, QAP, Painting Procedures etc.
To Co-ordinate inspection including Third Party, to ensure consistency and continuity of inspection activities and monitoring combined inspection.
Structure fabrication at Fabrication Work Shop (K.T Workshop) assigned as a QA/QC Engineer to monitor all Welding, Painting, Testing & Load Out activities over on site and also ensure that all activities are executed safely.
Maintaining all inspection Report with the client representative and other Project Personnel.
Plant Safety awareness shutdown engineers, Training for work permit, safe material.
Handling safe under vision practices, Goal Setting & Achievement.
Organization : African Mechanical & Superlift Ltd. Client : Ruashi mining Democratic Republic of Congo – Africa, Consultant : Ruashi Mining, Project : ASFD(Agitated Spin Flash Dryer ) and 4000 Ton Acid Storage Tank Designation : QA/QC Engineer Duration : December 2013 to June 2014 Job Overview :
Assigned as a QA/QC Engineer to monitor the construction & Fabrication of the Agitated Spin Flash Dryer Project(ASFD) and 4000 Ton Acid storage tank(H2SO4).
Efficient to performed work under high level of quality and safe environment in mutual and intellectual process. A sound level of ability to set goal and achieve same by teamwork. A mutual understanding and communication between field sub-contractor supervisor and project management team.
Preparation and qualification of welding procedure for various materials according to ASME, AWS, API EN and BS Standards.
Habitual to do each work in proper order by own motivation and aim to quality than quantity everywhere.
Piping fabrication at Pipe Fabrication Yard (PFY) assigned as a QA/QC Engineer to monitor all Welding, Painting, Testing & Load Out activities over on site and also ensure that all activities are executed safely.
Maintaining all inspection Report with the client representative and other Project Personnel.
Punch list before hydro testing.
Prepare Test Packs and markup system wise and submit ready for hydro testing.
I was assigned to assist in the preparation of As-built drawings & also complitation of the project final documentation for handover.
Assigned as the QA/QC Engineer to the monitor the Construction & Fabrication of the piping and structure.
Preparing Welding Procedure Specification (WPS), Welding Procedure Qualification Test (WPQT), and Welder Qualification Test (WQT).
Preparing Working procedure & method statement e.g. ITP, QAP, Painting Procedures etc.
Responsible for site quality control and inspection during the installation of mechanical equipment which include Cobalt Recovery Furnace (CRF), motor operated pumps , Compressors, Blowers, Airfincoolers, Filters, & Off gas ducting Stack including all associated piping system.
Assigned supervise installation of High Density Poly Ethylene(HDPE) piping at TLP (Tailing Leach Plant) was also responsible for the Progress & Quality Control during the process installation.
Organization : Onshore Construction Company Pvt Ltd Client : Indian Oil Corporation Limited (IOCL) Vododara- Gujarat, India Consultant : TOYO India Ltd Project Project (RUGP) : Residual up Gradation Designation : QA/QC Engineer Duration : April 2010 to Feb 2011 Job Overview :
To Co-ordinate inspection including Third Party, to ensure consistency and continuity of inspection activities and monitoring combined inspection.
The Production activities within the parameters of the approved Project documentation
Quality Assurance Plan (QAP), and Inspection Test Plan (ITP). These activities including
preparing documentation, Material receiving inspection, Punch listing, As-built preparation and final documentation review
To prepare Loop File Inspection packages and all related inspection documents for all
inspection.
For welding inspection of rack piping installation include painting inspection.
Organization : Chatterjee Engineering Client : Reliance Industries Limited (RIL) Jamnagar- Gujarat, India Consultant : Bechtel (France) Project : Jamnagar Export Refinery Project Designation : QA/QC Engineer Duration : Nov 08 to April 2010 Job Overview :
Assigned as a QA/QC Engineer to monitor the construction & Fabrication of the world largest Poly Propylene Unit (PP). Responsible to lead a team of QA/QC Supervisor to observe dialy QA/QC surveillance and inspection activities on site main duties but not limited to.
Piping fabrication at Pipe Fabrication Shop (PFS) assigned as a QA/QC Engineer to monitor all Welding, Painting, Testing & Load Out activities over on site and also ensure that all activities are executed safely.
Piping fabrication and installation at CRUDE Unit, was responsible to inspect all Welding , NDT, & Painting.
Maintaining all inspection Report with the client representative and other Project Personnel.
I was assigned to assist in the preparation of As-built drawings & also complitation of the project final documentation for handover.
I also assigned as the QA/QC Engineer for Hydrotesting of Poly Propelyne (PP) Unit pipeline & CRUDE Unit.
Organization : New Compare Services Pvt Ltd Client : Reliance Petroleum Limited (RPL) Jamnagar- Gujrat, India Consultant : Bechtel (France) Project : Jamnagar Refinary Project Designation : Trainee QA/QC Engineer Duration : April 2007 to October 2008 Job Overview :
As a QA/QC trainee engineer assigned Welding inspection for various metal like as Carbon steel, Stainless steel, Alloy steel, Nickel steel, & Inconel work at pipe fabrication shop.
As a trainee engineer to assist on the mechanical & piping installation package at RTF Unit (Reserve Tank Fuel), responsibility for the Quality control and inspection during and after welding. There I inspect Preheat, Postheat, PWHT, Interpass Temperature & Hardness test of metal. Check the Material indentification by using PMI machine.
Maintain a Quality control system during turnaround period. Responsible Qualification of Welders & performing DPT inspection with the client representative on all quality and inspection related issue.
Academic Qualification:
Passed Madhyamik Examination from West Bengal Board of Secondary Education in the year 2000
Passed H.S. from West Bengal Board of Higher Secondary Education in the year 2002
Computer Skills :
Certificate in Information Technology Application (CITA) from Department of Sports and Youth services govt of West Bengal 2007, working with following details Microsoft Excel, Word, Access & Power point.
Personal Details : Father Name : Sukumar Mondal Gender : Male Date of Birth : 2nd May 1984 Nationality : Indian Marital Status : Unmarried Religion : Hindu Language Known : English, Hindi, Bengali Hobbies : Playing Football Blood Group : B+ Passport Details : Passport No : H2422378 Date of Issue : 15.01.2009 Date of expiry : 14.01.2019 Present Address : AMSL Guest House, Near Hockey Club Chingola – Republic of Zambia.
Declaration : I hereby declare that the information given here by me true and correct to the best of my knowledge.